A data-driven Digitalization Service for your HV Substations

OSR+PRO is a comprehensive digitalization service that creates a Digital Inventory of your HV substations – fast & precise, designed by domain experts.

Standardized bulk-digitalization of Substations BIM Software
Scan2Twin with Asset Data Clean up
The foundation for a Digital Substation Twin

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Software Video

The challenge

Your substation data probably isn’t as accurate as you think

Over more than 1,000 projects, we’ve found that substation data often reflects only around 60% of the current situation. Missing or outdated information, sometimes even entire bays, makes it harder for engineering teams to execute brownfield projects and for operations to manage assets with confidence.

The problem isn’t a lack of data. It’s unreliable data.

Existing drawings, asset databases and documentation often tell only part of the story. What’s missing is a reliable picture of what’s actually there.

The Solution

We turn your legacy substation datas into reliable digital assets

With primtech OSR+PRO, we combine AI-supported technology with domain expertise to create a complete Digital Inventory of your substations. We capture the actual state of your assets, validate and clean up the available data, and turn it into a 3D database model with geometrical precision and electrical intelligence.

The result is a data-valid digital twin foundation you can actually use, for engineering, asset management and operations.

Complete Digital Inventory

Validated and normalized design & asset data, ready for AI use cases

Digital Twin Capabilities

Electrical intelligent VR model connected to your asset management

Fully functional BIM model

Start your brownfield projects with confidence

How It Works

We bring four different sources of information together

No single data source tells the whole story. That’s why we compare what you can see with what your existing documentation says.
OSR and AI processing then bring these sources together into one robust Digital Inventory.

We scan the substation

Laser scans provide a detailed point cloud of the existing substation and give us the geometric foundation for the 3D model.

We capture the assets

We capture equipment identifiers and name plate information to establish the technical and electrical properties of the assets.

We check your existing data

We use available asset data and Single Line Diagrams to validate and link the assets with the existing design information. Existing drawings also help ensure that the resulting model is electrically and functionally correct.

We combine it all

Our Optical Symbol Recognition technology and AI-supported processing combine these different sources into a complete Digital Inventory and a precise, functional 3D model.

primtech3d

This Is What You Get

From messy data to something you can actually use

Scan2BIM Model

A fully functional BIM model with up-to-date drawings, ready for brownfield projects.

Asset Data Cleanup

Validated, normalized and up-to-date asset data that gives you a reliable view of your existing substation.

Virtual Reality Model

A VR-compatible model for immersive inspections, training and other applications.

Substation Database

A distributed graph database that provides the foundation for integrating additional data sources.

Digitalisierung Netzbetreiber

„Die Kombination aus Laser-Scanning und direkter EMS-Anbindung hat uns Jahre an manueller Nacharbeit erspart.”

VP Grid Operations, regionaler US-Netzbetreiber

2024 Netzbetreiber Nordamerika

Bayernwerk

Ein regionaler Übertragungsnetzbetreiber im mittleren Westen der USA stand vor der Herausforderung, sein veraltetes Bestandsnetz zu digitalisieren — ohne den laufenden Betrieb zu unterbrechen.

primtech OSR+PRO erfasste alle 12 Anlagen per Laser-Scanning, primtech Connectors verband die Datenbank direkt mit dem bestehenden EMS.

Keyfacts zur Case Study:

primtech OSR+PRO
primtech Connectors
EMS-Integration

Case Study lesen

zur Website

Digitalisierung Netzbetreiber

„Die Kombination aus Laser-Scanning und direkter EMS-Anbindung hat uns Jahre an manueller Nacharbeit erspart.”

VP Grid Operations, regionaler US-Netzbetreiber

2024 Netzbetreiber Nordamerika

US-Transmission Operator digitalisiert 12 Umspannwerke in 18 Monaten

Ein regionaler Übertragungsnetzbetreiber im mittleren Westen der USA stand vor der Herausforderung, sein veraltetes Bestandsnetz zu digitalisieren — ohne den laufenden Betrieb zu unterbrechen.

primtech OSR+PRO erfasste alle 12 Anlagen per Laser-Scanning, primtech Connectors verband die Datenbank direkt mit dem bestehenden EMS.

Keyfacts zur Case Study:

primtech OSR+PRO
primtech Connectors
EMS-Integration

Case Study lesen

zur Website

One reliable data foundation. Many ways to use it.

Design & Engineering

Get from existing substation to a reliable engineering basis faster. Accurate models can reduce site visits, rework and the time needed to develop concepts for rebuilds and extensions.